Growing in sawdust. Hossein Nazarian. Cademix Institute of Technology(1)

Growing in Sawdust: Alternative Planting Medium in Vertical Farming

In this study we examined growing in sawdust as a media in transplant production. It is an alternative to coco peat as a conventional seedling culture media, where we specifically use it in vertical farming conditions with artificial light. We further report a series of experiments for various seeds germination in different arrangments.
By Hossein Nazarian, Cademix Institute of Technology

Importance of Food Supplying

Conserving Environmental Resources (Growing in Sawdust)

Ensuring food security has always been one of the most important concerns in human societies. For instance, given the increasing population growth in the world and the limitation of production resources in agriculture, the issue of sustainable production by relying on conserving environmental resources and increasing energy efficiency is of great significance or value. To achieve these goals, new and creative approaches as Vertical Farming are vital to feed the world in the future. Therefore, in terms of agricultural strategies the choice of cultivation system in the form of seedling transfer has considerable importance. First, it leads to creating control over the time of product supply to the market. Second, it reduce the stoppage time of crops in the lands and consequently increasing planting times per year and also significantly decrease the consumption of resources such as water and soil.

One of the numerous advantages of controlled environment agriculture over traditional agricultural methods is the conservation of water and nutrients. Advanced agricultural techniques include hydroponics, aquaponics, and other soilless farming systems effectively avoid water waste and nutrient misuse.

In this study, we investigate the quality of using sawdust as a free and available culture medium compared to coco peat as a conventional seedling culture media in seedling production through Vertical Farming with artificial light.

Why Growing in Sawdust?

Applying vigorous seedlings (healthy and free of pests and diseases seedlings with full roots planted in planting trays) is the key to success in the proper placement of seedlings in the main land. So, the use of sawdust as a planting medium can draw the attention of growers to one of the sources of reducing seedling production costs. However, in various sources, sawdust has considered as a culture medium, but in practice, its characteristics should be considered for economic production.

It seems that the high Cation Exchange Capacity (CEC) of sawdust provides a suitable situation for seedling production. On the other hand, seedlings in the early growth stages do not need to large amount of elements. Therefore, the release of elements due to sawdust decomposition should consider by growers. Further in this study, cultivation of melon, tomato, lettuce and watermelon in sawdust as a culture medium in terms of germination percentage and growth status through artificial light were investigated. Finally, it is expected that sawdust with rough vestige has a different responses to fine sawdust which sifted and has a high compact grading.

Sawdust Coco peat Vertical Farming Hossein Nazarian Cademix
Sprouts on Sawdust and Coco peat as a Medium
Depth of pots / cmTray dimensions / cmNumber of pots in each trayMaterial of the tray
532*47216Polystyrene
Table 1- Specifications of cultivated trays

Seed type Planting mediaTrays no.
LettuceSawdust 2
LettuceCoco peat2
LettuceFine sawdust- Sifted2
TomatoSawdust 2
TomatoCoco peat2
MelonSawdust 2
MelonCoco peat2
WatermelonSawdust 2
WatermelonCoco peat2
WatermelonFine sawdust- Sifted2
Table 2: Description of germination test; Seeds type and culture medium

Germination conditions

Table 1 shows the seeds placed in trays containing the culture medium. specifically we have irrigated them with subsurface irrigation through drainage holes at the temperature of 26-25 ° C in the growth chamber under the plastic to maintain humidity and temperature. Then exposed to visible light 80-55 Micromoles / m2 / s and 14 hours daily photoperiods. The growth status report is shown in Table 3:

Seed type Planting mediaDays after plantingGermination percentage 
LettuceSawdust* 511
LettuceSawdust 746
LettuceSawdust 974
LettuceCoco peat533
LettuceCoco peat893
LettuceFine sawdust- Sifted50
LettuceFine sawdust- Sifted80
TomatoSawdust 513
TomatoSawdust 768
TomatoSawdust 996
TomatoCoco peat572
TomatoCoco peat8100
MelonSawdust 533
MelonSawdust 990
MelonCoco peat575
MelonCoco peat995
WatermelonSawdust 630
WatermelonSawdust 1172
WatermelonCoco peat663
WatermelonCoco peat1195
WatermelonFine sawdust- Sifted646
WatermelonFine sawdust- Sifted1184
Table 3 – Germination status report

* A mixture for growing in sawdust derived from hardwood and Russian wood

Growth chamber Vertical Farming Shelves Hossein Nazarian Cademix
Trays on Growth Chamber under the plastic to maintain humidity and temperature

Growth material and methods

Irrigation and Fertigation when Growing in Sawdust

In the table 4, Water and Fertigation (irrigation water+dissolved nutrition) quality has revealed. It is remarkable that seedlings until cotyledon leaves emergence irrigated with just water. A cotyledon is a portion of a plant’s embryo that is defined as the embryonic leaf of seed-bearing plants, one or more of which are the first to develop from a germinating seed. In order to provide nutritional elements, immediately after appearance of true leaves (exactly two primary leaves), the trays irrigated with fertilizers.

Cotyledon leaves Coco peat Hossein Nazarian Cademix
A tray with Germinated Seedlings (included cotyledon leaves) on Coco peat
Growth stagePHTDS/ppmEC
micromhos/cm
Cotyledon7.2163330
Two primary lives5.88471700
Table 4- Irrigation water and fertigation quality

Artificial light in Vertical Farming

Due to artificial light is the only source of light in Vertical Farming, light intensity and spectrum are more important than in a greenhouse. It is also very important topic in the other fields such as modern architecture. All seeds after about 70% germination in the growth chamber translocated under greenhouse conditions with artificial light. Consequently, exposed to an average light of 250 μmol / m2 / second and kept moist until full germination by misting. The feeding system done by subsurface irrigation through drainage holes, so that the planted trays were placed inside a pond made of galvanized sheet and the water containing nutrients transferred to the pond using the pressure difference caused by the height from the tank. The concentrations of the elements are given in Table 5.

ElementsConcentration/ ppmSource of supply
N100NO3, NH4,KNO3, CaNO3, 10-50-10
P2510-50-10
K150KNO3, K2SO4
Mg30MgSO4
Ca100CaNO3
S65MgSO4, K2SO4
Fe2.5Fe(EDTA)
Zn0.5ZnSO4
Mn0.4MnSO4
Cu0.035CUSO4
B0.15H3BO3
Mo0.025(NH4)6MO7O24
Table 5 – Concentration of nutrients in nutrition tank used for fertigation

Our Results of Growing in Sawdust Experiment

Germination

Regarding to the germination status report in table 3, lettuce seeds in coco peat had a significant effect on the best germination (93%). And fine sawdust (sifted) was not found significant and its germination was zero.

Based on the obtained results (Table 3), among examined medium, coco peat had the greatest impact on the fast and complete germination (100% germination on the eighth day). Although the result derived from sawdust was also considerable (96%).

According to table 3, melon seeds in coco peat had just 5% better germination than sawdust and the results were almost the same (respectively 95% versus 90%).

Based on the indicated results (table 3), about the germination of watermelon, best effect obtained from coco peat as a media (95%). Furthermore, germination percentage in fine sawdust (sifted) was 84%. Also germination in sawdust media was 72%.

True leaves Seedlings Vertical Farming Hossein Nazarian Cademix
Tomato and Cabbage Seedlings with True Leaves

Transplant production through Vertical Farming

To sum up, due to the lack of proper response in water retention variation in holes of the trays that was attributed to non-uniformity of sawdust as a medium, related examined seeds after germination through this experiment did not lead to plantlet production. Specifically, the Coco peat as a conventional planting medium had the best results in achieve to the desired results that conducted to seedlings production across the Vertical Farming. However, the source of supplying sawdust seems to be directly related to the success of its use in experiments. Therefore, response and development in its usage requires more research and investigates.

Tomato Seedling Transplanting Vertical Farming Artificial light Hossein Nazarian Cademix
Tomato Seedling with Cotyledons and True Leaves

I hope you find this article (Growing in Sawdust: Alternative planting Medium in Vertical farming) useful.

Here it is some of my articles you can find them:

  1. Vertical Farming with Artificial Light: Review and Future Advancement.
  2. Healthy Food Production Challenges in Developing Countries.
  3. In vitro Regeneration of Alstroemeria cv. ‘Balance’ by Indirect Organogenesis.
  4. In vitro Regeneration of Alstroemeria cv. ‘Balance’ Based on Direct Organogenesis.
  5.  Innovative Optimal Approach to Implement Fast Propagation Tissue Culture.

Feel free to contact me for questions, consulting or any projects.

Email: hossein_nazarian@yahoo.com

Email: hossein.nazarian@cademix.org

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About the Author

Hossein Nazarian is a graduate of MSc. in Agricultural Biotechnology Engineering from Iran and an associate member at the Cademix Institute of Technology and the Cademix Career Autopilot Program.

He has also obtained his bachelor diploma in Plant Production Engineering which has provided him with an understanding of different aspects of agriculture. For instance he was working on cultivation, irrigation, fertilization, plant protection and commercial services. He has been working in several areas in agricultural sector since 2009. He also has valuable experiences as an instructor and technical expert in plant pests, diseases, nutrition, and plant protection programs. Also He he has some experiences in the greenhouse cultures and plantlets produce through artificial light in the shelves. Moreover, he has been working in agribusinesses for 12 years and try to solve farmers’ problems. Further he helps to produce healthy products to improve the health level of society.

Growing in sawdust. Hossein Nazarian. Cademix Institute of Technology(1)

Specialties: Plant nutrition, Plant protection, Field management. Greenhouse consultant (rose, cucumber, strawberry, transplant,…), Tissue culture, Marketing, Agile management.

Keywords related to Growing in sawdust

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